Heat-Related Defects Are Costing You Millions

Heat imbalances leading to cracks, warping, inconsistent material performance and pre-mature failures!


Rejected Parts
Up to 50% post-processing costs
Machine Downtime
Production delays and inefficiencies
Inconsistent Part Performance
Potential system failure
Material Waste
Every defective part means money lost


What Happens When Heat Imbalances Go Unchecked?
Without OptiFab
High Scrap & Costly Fixes

Rejected Part – Requires Costly Repairs or Scrapping



Cracks, warping, and defects due to heat stress.
Unpredictable quality – trial & error approach.
Costly post-processing and wasted materials.
With OptiFab
Ready-to-Use Part

Defect-Free Part – Ready for Use Immediately



Real-time adjustments prevent defects before they form.
Consistent quality with no need for trial & error.
50% lower costs – no expensive post-processing.
Stop wasting time and materials.
With OptiFab, every part is perfect the first time.
How We Ensure First-Time Success
Step 1
Smart Monitoring
OptiFab continuously tracks heat distribution and process conditions.
Step 2
AI-Powered Adjustments
Automatically fine-tunes settings to prevent defects in real-time.
Step 3
Perfect Parts, Every Time
Eliminates rework, post-processing, and wasted materials.
Maximize Profitability with Zero Defects
55%
Downtime Reduction
100%
Defect-Free Manufacturing
What Manufacturers Say About OptiFab
Flexible AI Solutions for Precision Manufacturing Industries



Optimized Part Orientation for First-Time Success
Eliminate trial-and-error in selecting the optimal build orientation by leveraging AI-driven insights, reducing the time spent in pre-production design adjustments and improving part quality from the first build.
Support-Free Printing for Complex Geometries
Drastically reduce or eliminate the need for supports in additive manufacturing by intelligently controlling heat flow during printing, simplifying post-processing and reducing material waste.
In-Situ Property Validation During Production
Verify material properties such as density, hardness, and residual stress during the manufacturing process, reducing reliance on post-production inspection and accelerating delivery timelines.



Automated Design Adjustments for Thermal Stress Control
Automatically adjust design parameters and toolpaths to mitigate thermal stresses and warping during production, ensuring consistent results and reducing rejected parts.
Heat Treatment-Free Workflow
Produce parts with optimized microstructures directly from the printer, eliminating the need for costly and time-consuming post-process heat treatment while maintaining required material performance.
Streamlined Inspection and Qualification
Provide real-time monitoring and data validation, reducing the need for extensive post-production inspections and accelerating part certification for regulated industries.
Solving Real-World Challenges with OptiFab's Solution

Case Study
High-Perfromance Soft Magnets
OptiFab enhances the magnetic properties of 3D-printed electric motor cores, delivering crack-free, high-density components with optimized microstructures for superior performance.